We optimize the combustion process of Energy from Waste (EfW) facilities
Welcome to the future of sustainable energy. Introducing Combustify – where waste meets innovation. At Combustify, we're pioneering cutting-edge solutions for the energy-from-waste industry, revolutionizing the way we power our world.
Innovative modules
Combustify offers a range of innovative modules designed to meet the diverse needs of the energy-from-waste sector
Module 1
waste mix module
Effective waste mixing in the bunker ensures a stable calorific value, improving energy output and reducing emissions.
Join us in the mission for more efficient combustion, one mix at a time.
Module 2
intelligent combustion control system
This advanced control system stabilizes steam production and optimizes waste throughput by continuously adjusting combustion conditions in real time.
Smart control that improves efficiency and performance in waste combustion.
Module 3
combustion air optiomalization module
This module focuses on the optimal distribution of primary and secondary air across the various combustion zones in the furnace. Using a calibrated total air measurement, the system corrects all individual airflow readings, providing accurate insight into how combustion air is distributed within the oven.
This detailed air distribution profile is essential for the effective operation of any combustion control system, ensuring stable operation of the combustion process and the overall plant.
Knowledge is key to reliable waste combustion—Combustify puts that knowledge in your hands.
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why?
Why Choose Combustify?
+ Sustainable Solutions: We're committed to transforming waste into a valuable resource, contributing to a cleaner environment.
+ Cutting-edge Technology: Our modules are designed with innovation at their core, providing efficient and intelligent waste-to-energy solutions.
+ Cost-effective: Reduce downtime, maintenance costs, and emissions with Combustify's tailored modules.
module 1
Waste Mix module
This module ensures a uniform and consistent waste mix in the bunker, enabling efficient and stable waste-to-energy conversion. Guided by the bunker management system, crane operators receive real-time mixing instructions to maintain a constant caloric value.
A homogeneous waste mix improves combustion stability, maximizes energy output, and helps reduce emissions. Downtime is also reduced, as less slagging occurs in the furnace.
By optimizing the fuel quality before combustion, Module 1 plays a vital role in boosting plant performance and supporting environmental goals through smarter, more sustainable waste handling.
module 2
intelligent combustion control system
The Intelligent Combustion Control System is a vital component of modern waste-to-energy plants, designed to maximize efficiency and minimize environmental impact. The module comprises four core elements that together support a stable and optimized combustion process.
1. Waste Supply
The system monitors hopper levels and adjusts the speed of the waste feeders accordingly. These feeders regulate the feed rate and control the thickness of the waste layer on the grate, ensuring a steady and consistent flow into the combustion chamber. This feed control ensures a continuous waste feed, supporting an efficient combustion process.
2. Waste Distribution
Controlled waste distribution across the grate enables uniform combustion. By managing the thickness of the waste layer, the system improves burnout and lowers emissions.
3. Combustion Air
Dynamic control of primary and secondary air ensures the right air-fuel mix. Real-time adjustments ensure complete combustion, maximize energy output, and minimize emissions.
4. Additional Controls
Automatic steam setpoint control optimizes energy production, while the integrated O₂ controller maintains optimal oxygen levels for efficient combustion.Together, these elements form an integrated control system that boosts plant performance, reduces emissions, and supports sustainable waste-to-energy operations. This module supports improved efficiency and sustainability in industrial waste combustion.
module 3
Combustion Air Optimization module
Taking efficiency in waste-to-energy operations to the next level, this optional module refines combustion air distribution by calibrating primary and secondary airflows across furnace zones.
Using a step test, the system evaluates the air distribution performance. Based on the results, a dedicated software package calculates correction factors to align individual airflow measurements. This ensures that the correct amounts of primary and secondary air are reliably delivered to the intended furnace zones, supporting stable and efficient combustion.
Module 3 is particularly valuable where traditional airflow sensors fall short. Its ability to compensate for local inaccuracies provides a robust and dependable solution for air distribution control.
In essence, the Combustion Air Optimization Module enhances the performance of any combustion control system. With its advanced calibration approach, it improves process stability, boosts energy efficiency, and reduces environmental impact—highlighting Combustify’s approach to reliable and optimized waste combustion.